TCS Electronics, Inc. is a premier full-service contract electronics manufacturer (CEM) headquartered in Farmington, New York. Established in 1992, the company operates an 18,000-square-foot state-of-the-art facility and employs a skilled workforce of approximately 50 to 100 professionals. Specializing in Electronics Manufacturing Services (EMS), the company provides comprehensive solutions across the entire product lifecycle, including strategic planning, design, prototyping, and volume production. Their core manufacturing capabilities focus on high-reliability Printed Circuit Board (PCB) assemblies—including rigid, flexible, and multi-layered boards—as well as custom cable and wire harnesses, and complete electro-mechanical box builds.
As a versatile manufacturer and wholesaler, TCS Electronics serves a diverse range of demanding industries such as Military, Aerospace, Medical, Transportation, and Industrial Controls. Their technical expertise includes automated SMT and through-hole assembly, overmolding, and sophisticated testing services. The company is committed to high quality standards, maintaining certifications such as AS9100, ISO 9001:2015, and ITAR registration, while adhering to IPC 610/620 Class II and III standards. With an estimated annual revenue between $6 million and $10 million, TCS Electronics leverages a sophisticated global supply chain to deliver scalable, turnkey solutions and just-in-time (JIT) delivery to both national and international clients.
OEM manufacturerOffers OEM services for customized brand manufacturing.
ODM manufacturerProvides ODM design and manufacturing solutions.
Small batch productionSupports small or flexible order quantities.
Product customizationOffers full customization for design and features.
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TCS Electronics, Inc.
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TCS Electronics, Inc.
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Full Service Contract Manufacturer, including Cable & Wiring, Printed Circuit Board Assembley, Box Build, Overmold & Machining Capability
PCB and Cable Assemblies for the Transportation Industry
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Many of the applications in today’s transportation industries demand high performance and rugged electronics. TCS Electronics, Inc. has significant experience in manufacturing custom electronics for customers in the rail, mass transit and automobile industries. Whether it is lighting assembles or armored electrical cable for the rail industry, TCS Electronics, Inc. will deliver Responsive – Reliable – Results.
The demand for mass transit will continue into the near and distant future. TCS Electronics, Inc. understands the importance for high performance, high reliability, and ruggedness of product that is needed in transportation. TCS Electronics, Inc. provides integrated services and solutions that support the entire lifecycle with superior design integrity and product reliability, coupled with technological excellence, just in time delivery and outstanding cost effectiveness. Our experience in dealing with rapid technical changes in the transportation industry has enabled us to consistently meet and exceed the expectations of our customers.
Wire & Cable
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Custom Wire Assemblies and Custom Cable Assemblies
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TCS Electronics, Inc., possesses the capabilities to assemble your cables and harnesses using wire sizes ranging from 30 to 2 gauge. A wide assortment of wire and cable is used routinely including coaxial, solid, stranded, metallic, sheathed, and ribbon. Various connector types are used from many suppliers resulting in unusual configurations and requirements being common in our facility.
With the ability to employ our superior services throughout multiple applications, ranging from cellular phones and microwave ovens to computers and consumer electronics, our wire and cable assemblies are ISO and ITAR compliant and can be manufactured to include a variety of useful features, such as flexibility, high density, and mineral insulated, depending on our client's unique specifications.
With a successful track record serving multiple industries, including aerospace, automotive, and nuclear, we invite you to contact TCS Electronics, Inc. today to learn more about all of our superior wire and cable assembly products and services.
Printed Circuit Board (PCB) Assembly
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At TCS Electronics, Inc., we offer a diverse range of circuit board manufacturing capabilities, including flexible, surface mount, multilayer, and plated through-hole options. Our printed circuit board assemblies are ISO and ITAR- certified, meeting the rigorous standards of industries such as transportation, communications, and medical. Additionally, we provide secondary services such as cutting, conformal coating, testing, and high-speed machining to further support our customers’ needs.
TCS Electronics utilizes the Universal Advantis Series featuring:
- Lightning head to optimize speed across many placements.
- Multi-function flex head handling the full spectrum of components from chips to 150x150x25mm odd-form components.
- Intelligent feeders with offline setup and bar-coding to minimize setup and change over time.
- NPI module to increase first-piece runs and minimize start-up time. 0201 and 01005 capabilities.
- Linear Motor Positioning System for increased speed and accuracy.
What it means for our customers:
- Increased quality and faster turn times.
- Ability to grow with the customer to supply them with all of their manufacturing needs.
TCS Electronics, Inc.
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Full Service Contract Manufacturer, including Cable & Wiring, Printed Circuit Board Assembley, Box Build, Overmold & Machining Capability
COMPLETE CONTRACT MANUFACTURING CAPABILITIES
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TCS Electronics, Inc. serves the transportation industry with complete manufacturing capabilities – start to finish. We offer lean manufacturing from prototyping to volume builds in printed circuit board assembly, custom cable and wire harnesses manufacturing and complete box and sub-assembly builds, which provides flexibility that our transportation customers come to expect.
In PCB assembly we have significant experience in both flex as well as traditional rigid board, single or double sided, multi-layered, automated SMT and special hand-working options, including through-hole. Our assortment of soldering options, board material options, and conformal coating options can meet any design specification needed.
Our Cable and Wire Harness capability can deliver cable and wire from 30 to 2 gauge, lengths from .5 inch to 500 feet, and in a variety of materials, such as braided, mineral insulated, molded, over molded, neoprene molded, semi-rigid, and shielded. We deal in most types of cable: coaxial, coaxial ribbon, flat, braided, multiconductor, pigtail, and armored. Our cables have been used in rail braking systems where quality and performance are demanded.
A competitive advantage of being both a printed circuit board assembler and a custom cable manufacturer is the ability and technical know how in building complete electro-mechanical box and sub-assembly builds. Our technical expertise and state of the art equipment means fast prototyping, quick volume builds and high quality results to the transportation industry.
Electromechanical Contact Assembly
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At TCS Electronics, Inc., we offer custom enclosure solutions using our sister company, TCS Industries, Inc., meticulously tailored to meet our clients’ unique specifications. Our electromechanical assemblies seamlessly integrate our PCB’s and cable assemblies resulting in impeccable performance and unrivaled reliability. Through state-of-the-art testing methods, we validate the integrity and functionality of our products.
Datacom Systems
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Custom Wire & Cable Assembly
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At TCS Electronics Inc., we have the expertise to skillfully assemble cables and harnesses using wire sizes ranging from 30 to 4/0 gauge. Our capabilities extend to working with a diverse range of wire and cable types, including coaxial, solid, stranded, metallic, sheathed, and ribbon variants. We are accustomed to handling various connector types from multiple supplies, allowing us to accommodate unique configurations and specific requirements with ease.
ISO 9001 - 2015
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Certifications
AS9100
6
Aerospace Standard 9100
ISO 9001
4
International Organization for Standardization 9001
UL
1
Underwriters Laboratories
CSA
1
Canadian Standards Association
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OceaniaOceania
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