Dal-Bac Manufacturing Co., Inc.

🇺🇸 United States, Texas

1973

51-100 people

Manufacturer/Service Company

Dal-Bac Manufacturing Co., Inc. is a premier contract manufacturer and converter of flexible substrates headquartered in Forney, Texas. Established in 1973, the company has over 45 years of experience providing custom converting solutions for demanding industrial applications. Operating with an ISO 9001:2015 certified quality management system, the company employs between 51 and 100 professionals and generates approximately $7.3 million in annual revenue. Dal-Bac Manufacturing specializes in a comprehensive suite of services including flame lamination, thermal fusing, adhesive coating, slitting, and die cutting. Their technical expertise extends to processing a wide range of materials such as fabrics, foams, papers, films, foils, vinyls, and non-wovens. They are capable of handling roll goods up to 64 inches wide and offer specialized coatings including waterborne, solvent-based, and pressure-sensitive adhesives. The company serves a diverse global clientele across the automotive, medical, aerospace, and military sectors. Key product applications include thermal and acoustical insulation composites for trucking, breathable foam laminates for orthotic appliances, and Berry Compliant materials for military use. Additionally, they provide secondary services such as narrow web printing on textile blends and the production of industrial garment labels, biased tapes, and bonded insoles. By combining design, testing, and production capabilities, Dal-Bac Manufacturing delivers tailored solutions that help B2B partners reduce costs and increase production yields.

OEM manufacturerOffers OEM services for customized brand manufacturing.

Product customizationOffers full customization for design and features.

Established brandFounded in 1973, with over 20 years of industry experience.

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Coating Services

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Since our founding in 1973, Dal-Bac Manufacturing Co., Inc. has grown and expanded to become an important niche coater of solvent based pressure sensitive adhesives to customers in a diverse range of industries. While we sometimes employ meyer rod metering and apply alternate coatings (like anti-fog solutions), both water-borne and solvent based, directly and transferred, our core coating strength is the application of solvent based pressure sensitive adhesives. We transfer coat these to a wide variety of substrates, including fabrics, films, foams, and papers in widths up to 61”. With our custom built equipment, we process materials accurately and cost-effectively. Our robust production capabilities allow us to consistently and reliably meet a broad range of coating requirements. Our technical managers ensure the substrate and coating are compatible and are the best possible materials for the job. We engineer our process to deliver a uniform coating in a precise layer from .001” to .005” in thickness and can even offer them in a linear patterned (wet, dry, wet, dry, etc.) form. One of the most common applications we handle is the creation of custom pressure sensitive adhesive tapes. By applying adhesives to specialized consigned substrates, our customers can, in turn, offer unique companion products to their primary product offerings. As an ISO certified company, we have a robust quality management system to ensure that everything, from incoming raw materials to the final product, meets or exceeds customer requirements. We measure and inspect characteristics such as coating thickness, coating weight, residual solvents/water, and bond strength to ensure your products perform as expected. Agile and efficient, we can process most work within a two- to four-week timeframe and have the flexibility to manage rush orders for situations where time is a critical factor. Contact us today to learn more about our coating capabilities.

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Certifications

ISO 9001

International Organization for Standardization 9001

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🇺🇸 United States🇺🇸 United States

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