Foreman Tool & Mold

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Foreman Tool & Mold

🇺🇸 United States, Michigan
1984
51-100 people
Manufacturer/Service Company
Foreman Tool & Mold, established in 1984, is a family-owned and operated custom manufacturer and service company based in Saint Charles, US. With 51-100 employees and annual sales between $5-9.9 million, the company operates from facilities totaling 63,000 square feet. Foreman Tool & Mold specializes in custom mold building and injection molding services, offering a comprehensive suite of capabilities including engineering, tooling, materials management, quality assurance, and injection molding. They provide OEM and ODM services, transforming client ideas into reality through a structured process. Their expertise extends to plastic injection tool building, CNC machining, EDM, two-shot molding, and insert molding. They work with a wide range of materials such as nylon, PBT, PET, PC, ABS, acetal, acrylic, PS, PEI, PPS, LCP, PPE, and TPE. The company serves diverse industries including automotive (decorative interior and functional components), electronics, medical (including Tier 2 medical manufacturing supplies), appliance, and industrial equipment. Foreman Tool & Mold is committed to quality, holding ISO 9001 and ISO 14001 certifications, and is a member of the Chicago Minority Business Development Council Inc (CMBDC).
OEM manufacturerOffers OEM services for customized brand manufacturing.
ODM manufacturerProvides ODM design and manufacturing solutions.
Product customizationOffers full customization for design and features.
Industry association memberMember of CMSDC, AIAG association.
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Secondary Operations
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- Pad printing - Assembly - Subcontracted chrome plating
Automation
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- Robotic handling with servo robots - Design and build robotic end of arm tooling in house - Portable vision systems detection/verification
Packaging to Protect Your Product
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- Tooling and product qualification and process validation - Continuous process monitoring and statistical process control - Detailed documented manufacturing processes and inspection requirements - Climate controlled environment - Skilled and trained employees in all positions
Complex Molding Applications
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Along with standard single-shot procedures, we are experts at the most complex molding combinations such as two-shot, insert molding, and more. Single shot molding - Hot runner - Thread forming Valve gates Hydraulic cores Insert molding Two-shot molding (90T through 500T) - Back side rotation - Index plate rotation - Sequential - Robot transfer molding - Insert molding
Molding Options
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Top of the line equipment and highly trained technicians mean that we can apply a wide range of molding techniques to your needs. Process capabilities and equipment include: - 28 to 500-ton molding presses with auxiliary equipment and robotic capabilities - High cavitation production molds - 1 cavity – 16 cavity molds - Decorative, textured and diamond-finished parts - Pad printing hot runner technology - Assembly
Injection Molding
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Customize your components: Our wide range of molding capabilities removes limitations found at traditional molding suppliers. Foreman Tool's molding department has 22 presses capable of semi-automatic and full-automatic mode working 24/7 with controlled scheduling. Our 28T through 500T molding presses include auxiliary equipment along with robotic capabilities. We run multiple cavity molds producing 466 different parts. Certified toolmakers carefully maintain and repair tools onsite–there is no downtime to delay delivery of your components.
3D CAD Solid Modeling
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Working from a drawing or outdated diagram? Not a problem. We use a digital printer and scanner that has the capability to scan files directly into our network: When sending us electronic files, please note the file type. We can accept (in order of most preferred): 1. Native Pro-E part models or assemblies 2. *.ct (Catia to Pro-E translated file) 3. STEP Solid Models 4. IGES Surface Models
Engineering
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Our Engineering team provides fuel for world class tooling and precision molded components. Bring on the most challenging projects. Our exceptional engineering team uses a collaborative, systematic approach to conquer any challenge. Engineers specializing in design, tooling and molding work in concert on every project to ensure all requirements and expectations are not only met, but exceeded. Optimization of product performance, quality and economy is the highest priority. Our controlled scheduling and weekly progress reporting ensures on-time delivery and keeps you informed. We invite you to consult with our engineering staff in solving your injection molding problems and in the development of molding components to fit your requirements. We offer complete 3D part design, mold design and detailed layouts utilizing Pro-ENGINEER software. Toolpath programming is accomplished with state of the art Delcam and Mastercam software.
Extreme Precision Micro Finish
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Electrical Discharge Machining (EDM) adds versatility to our machining process and allows precision in the smallest of cavities. Our EDM department includes four conventional and three wire-cut EDM machines. Being able to machine on up to 7-axis allows extreme accuracy on even the most complex shapes.
Quality Equipment, Quality Results
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Our customers demand the best, so our investment in the most current technology pays dividends in terms of productivity and efficiency. Modern CNC machines with the latest controls are programed to provide high-speed machining, extreme accuracy and fast turnaround times Three dimensional solids and surfaces programming software maximize efficiency and accuracy.
Tooling
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All tooling is accomplished under one roof in our complete state-of-the-art design and fabrication center. In addition to having complete layout capability and turning out finished components for our clients, our design and fabrication center produces proof of concept mockups for mold qualification and process validation.

Customers

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Certifications

ISO 9001
2
International Organization for Standardization 9001
ISO 14001
1
International Organization for Standardization 14001

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Key export market

🇲🇽 Mexico🇲🇽 Mexico
🇮🇳 India🇮🇳 India
🇺🇸 United States🇺🇸 United States

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