LOOMIS-PRODUCTS KAHLEFELD GMBH

🇩🇪 Germany, Rheinland-Pfalz

1917

11-50 people

Manufacturer

LOOMIS-PRODUCTS KAHLEFELD GMBH is a German manufacturer based in Kaiserslautern, specializing in high-pressure forming equipment and advanced manufacturing solutions. Established in 1917, the company has over a century of experience in developing and producing forming solutions for various industries, operating globally with branches in Germany, the USA, and China. With 11 to 50 employees, LOOMIS-PRODUCTS KAHLEFELD GMBH is recognized for its innovation in isostatic and extrusion presses, consistently pushing technological boundaries. Their core product lines include custom-developed isostatic presses (wet bag and dry bag types) and piston/ram extruders, designed for shaping powdered materials like metals, ceramics, and polymers into high-density parts. These extruders range from 16 Tons to over 1200 Tons and are customizable. The company also offers comprehensive automation technology, including special machine construction, prototypes, robotics, control cabinet construction, software development, and PLC programming. Their service and CNC manufacturing division provides CNC turning, CNC milling, technical service, and tool development. LOOMIS-PRODUCTS KAHLEFELD GMBH holds certifications such as ASME, ISO 9001:2015, and Modul A2 nach DGRL 2014/68/EU, reflecting their commitment to quality and safety in their manufacturing facilities and laboratory units. They continuously invest in new technologies and applications to provide optimal production techniques and offer OEM and ODM services.

OEM manufacturerOffers OEM services for customized brand manufacturing.

Product customizationOffers full customization for design and features.

Established brandFounded in 1917, with over 20 years of industry experience.

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Products

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SPARE PARTS

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LOOMIS PRODUCTS includes a Spare Parts List as part of the Operators Manual that is provided with every machine we build. Our recommended Spare Parts List covers critical components that we believe should be kept on hand (at the Customer’s facility) to service equipment quicker and minimize downtime. While LOOMIS PRODUCTS does inventory many common parts, it is imperative that Customers follow the recommendations contained within the manual. Spare parts available from LOOMIS PRODUCTS include high-pressure components, hydraulic fittings, hoses, and electrical controls...as well as replacement Polyurethane Tooling.

CUTTING SYSTEM

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LOOMIS PRODUCTS has been designing and building Cutting and Handling Systems for almost as long as it has been designing and building Isostatic presses and Extruders. While most systems have been built to Customer specifications, LOOMIS PRODUCTS offers 'stand alone' designs that can be fitted directly to existing machines that are already installed in the field.

PILOT OPERATED CHECK VALVES

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Pilot-operated check valves are used to positively hold a pressurized load and then release the load upon application of a pressure signal to the pilot port. Pilot-operated check valves help prevent cylinder drift and provide protection against load loss in the event of hose or tube failure. LOOMIS PRODUCTS offers Pilot operated valves in a wide range of flow and pressure capabilities.

ONE SHOT INTENSIFIERS

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Pressure intensifiers are used to increase the pressure of hydraulic fluids in pressurized systems. Intensifiers use a large quantity of low-pressure fluid to produce a smaller quantity of higher-pressure fluid. LOOMIS PRODUCTS offers Intensifiers in a wide range of sizes and pressure ratings.

HIGH PRESSURE COMPONENTS

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The use of custom-designed high-pressure components such as Decompression valves, One-Shot Intensifiers, Pilot Operated Check Valves, Inline Check Valves, and High-Pressure Relief Valves are essentially what sets us apart from our competition. These high-quality components are now available on a ' build on-demand ' basis and can be built to customer specifications. Decompression Valves - Hydraulic and Pneumatic Decompression valves control the rate at which the pressure of the compressed fluid is released, which in turn reduces flow surges in high-pressure systems. Excess flow is metered to a tank, in response to an electrical or pressure signal to the valve control. Metering the excess flow to the tank before shifting the directional control valve also reduces system decompression vibration and noise. LOOMIS PRODUCTS offers Hydraulic and Pneumatic Decompression valves in a wide range of sizes and pressure ratings.

LABORATORY EXTRUDER

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- Compact 16 or 25 Ton Design - Accurate control of extrusion speed and pressure - PLC control - Push button / Visual Touchscreen / PC Inputs - Simple tool change out - Ease of operation and maintenance - Minimal wear of material cylinder &amp; pressing ram - Horizontal, Vertical or Inclined

ISOSTATIC LABORATORY PRESS

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- Wet Bag or Dry Bag configurations - Custom sizes available - Variable pressure build-up - Adjustable dwell time - Closure lift and guide system - 2 circuit hydraulic system oil/water - Top closure manipulator

CLOSED-LOOP SPEED CONTROL

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The Loomis Closed-Loop Process Control system is an extremely precise method for maintaining extrusion speed, which results in a more uniform density in green parts. This precise control is possible by using the latest motion control and linear positioning technology combined with servo- positioning and velocity control devices. At the heart of the Loomis closed-loop extrusion control system is the closed-loop hydraulic module; a multi-axis closed-loop process controller with process times below 2 milliseconds per loop cycle. The Loomis Closed Loop Process controller can make adjustments in milliseconds rather than tenths of seconds (or even seconds) which is often the case with an open or single loop controller. The result is a process that can quickly reach and maintain the velocity set point. Motion control modules are connected directly to the PLC (programmable logic controller) I/O Bus, allowing commands to be executed almost instantaneously. This is in contrast to external closed-loop systems in which the commands must negotiate communications protocols before sending executable commands to the controller. In addition to the benefits of sharing a bus, instructions and parameters can be incorporated into the PLC Logic Program which allows for smoother and more complete system integration.

CONTINUOUS EXTRUDER

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- Applications up to 500 tons - Accurate control of extrusion speed and pressure - PLC control - Push button / Visual Touchscreen / PC Inputs - Simple tool changeout - Ease of operation and maintenance - Minimal wear of material cylinder &amp; pressing ram - Horizontal, Vertical or Inclined

PISTON/RAM EXTRUDER

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LOOMIS PRODUCTS piston extrusion presses are used to process powdered ceramics, metals, and plastics into a wide variety of profiles ranging from simple cylinders and tubes to complex honeycomb shapes. With capacities exceeding 800 tons, our piston extrusion presses are available in 9 standard configurations and are capable of producing parts per customers specifications. - Standard configurations: 5 - 800 Tons - Special Applications up to 1200 tons - Parts production: size/shape per customer specification - Double Tilt System variable extrusion &amp; fill angle 0 - 90° (View Animation) "Patent 3,898,831" - Side Swing System "Patent Pending" - Tilt / Side Swing System" Patent Pending" - Accurate control of extrusion speed and pressure - PLC control – Push button / Visual Touchscreen / PC Inputs - Simple Tool changeout - Ease of operation and maintenance - Minimal wear of Material Cylinder &amp; Pressing Ram - Cutting / Unloading systems - Loading systems

DRY BAG ISOSTATIC PRESS

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Isostatic pressing is the high-pressure shaping of powdered materials (powdered ceramics, refractories, clays, metals, and plastics) into various shapes and sizes. LOOMIS PRODUCTS offers both Wet Bag and Dry Bag Isostatic Presses in a variety of sizes and pressure ratings. - Working Pressure up to 60,000 psi - Automatic pressing cycle - 1 to 4 pressure vessels - Carousel Tool Indexing – Fill, Press, Unload, and Tool change/cleaning - Parts production per customer specifications - Typical cycle times 30 - 120 sec (depending on press size) - PLC control – Push button / Visual Touchscreen / PC Inputs - Hydraulic operation – long service life of pumps and valves - Digital pressure read-out with hi/lo contact - Pilot operated check valve for pre-fill/suction - LOOMIS PRODUCTS special decompression valve - High-pressure intensifier - Ease of operation &amp; maintenance - Auxiliary equipment

WET BAG ISOSTATIC PRESS

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Isostatic pressing is the high-pressure shaping of powdered materials (powdered ceramics, refractories, clays, metals and plastics) into various shapes and sizes. LOOMIS PRODUCTS offers both Wet Bag and Dry Bag Isostatic Presses in a variety of sizes and pressure ratings. - Working Pressure up to 100,000 psi - Automatic pressing cycle - Carousel Tool Indexing – Fill, Press, Unload, and Tool change/clean - Parts production per customer specification. - Typical cycle times 3 – 20 min (depending on press size &amp; part) - PLC control – Push button / Visual Touchscreen / PC Inputs - Hydraulic closure manipulation - Digital pressure read-out with hi/lo contact - LOOMIS PRODUCTS Automatic air vent valve - LOOMIS PRODUCTS Pilot operated check valve for pre-fill/suction - LOOMIS PRODUCTS special decompression valve - Air over oil intensifier - Electric / Hydraulic Intensifier - Clean/Dirty pressing fluid filtration - Ease of operation &amp; maintenance

Customers

CARBORUNDUM UNIVERSAL

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Certifications

ASME

American Society of Mechanical Engineers

ISO 9001

International Organization for Standardization 9001

Key export market

🇺🇸 United States🇺🇸 United States

🇩🇪 Germany🇩🇪 Germany

🇨🇳 China🇨🇳 China

EuropeEurope

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