Daystar Manufacturing, LLC is a family-owned contract manufacturer based in Hurlock, Maryland, specializing in thermoplastic injection molding solutions. Operating from a 7,000-square-foot facility, the company provides comprehensive B2B services ranging from initial design assistance and 3D CAD modeling to full-scale production. As a federally certified HUBZone business, they serve a diverse range of industries with a focus on both cosmetic and close-tolerance precision mechanical components.
The company's core capabilities include custom injection molding for small to medium-sized parts using engineering thermoplastics, commodity grades, and glass-reinforced materials. Their technical expertise extends to mold making, supporting both new and transfer tooling projects, and advanced prototyping services such as SLA, SLS, and CNC machined plastic parts. Beyond molding, Daystar Manufacturing offers a suite of value-added secondary operations, including ultrasonic welding, heat staking, hot stamping, decorating, and precision machining.
Founded by Jay and Christie Hubbard, the company emphasizes a one-stop-shop approach to product innovation and cost reduction. Their production workflow incorporates in-process inspections to ensure high quality and real-time problem solving. With a workforce of approximately 11 to 50 employees, they provide turnkey solutions that include complex assembly, customized packaging, and rapid prototyping models, serving clients across the East Coast and the wider United States.
OEM manufacturerOffers OEM services for customized brand manufacturing.
ODM manufacturerProvides ODM design and manufacturing solutions.
Small batch productionSupports small or flexible order quantities.
Product customizationOffers full customization for design and features.
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Plastic Injection Molding
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Our 7000-square-foot molding facility houses all of the machines and tools we need to produce high-quality injection molded components, including six horizontal injection molding machines with 88 to 618 ton clamping capacities and 5 to 132 ounce shot capacities, hot stamping machines, and ultrasonic welders. This equipment accommodates a range of plastic materials, including commodity-grade plastics and polymers (polypropylene, polyethylene, polystyrene) and engineering materials (nylons, polycarbonates, ABS). It enables our team to produce parts and products to tight tolerances (±.0005 inches, depending on product dimensions and material) and in prototype or full production volumes. The typical lead time for projects is two weeks or less after the mold is made.
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