DeRouchey Foam
DeRouchey Foam
🇺🇸 United States, California
197711-50 peopleDistributor/Service CompanyDeRouchey Foam is a specialized distributor and service provider based in Pacoima, California, with an additional location in Fayetteville, Georgia. Established in 1977, this family-owned enterprise has over 40 years of experience serving the motion picture, entertainment, and creative industries. Operating out of a 20,000 square foot warehouse, the company functions as a comprehensive single source for foam, coatings, and fabrication tools, supporting high-profile clients such as Marvel Studios and Daniels Sculpture Enlargements.
The company's extensive product portfolio includes EPS foam, urethane sculpting foam, foam adhesives, Froth Paks, and specialized tools like hot knives. Beyond material supply, DeRouchey Foam offers advanced technical services including custom CNC hotwire cutting, sculpting, and the application of Hardcoat, Flexcoat, and spray foam. Their expertise extends to moisture control and waterproofing installation, utilizing mobile units to provide on-site services for large-scale scenery and prop fabrication.
While deeply rooted in the entertainment sector, DeRouchey Foam has expanded its reach to serve the aerospace, automotive, and architectural engineering industries. The company is recognized for its commitment to sustainability through an EPS foam recycling program and maintains a workforce of 11 to 50 employees dedicated to delivering high-quality materials for both temporary and permanent artistic displays.
Established brandFounded in 1977, with over 20 years of industry experience.
Eco-friendly supplierUses sustainable and eco-friendly materials.
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3lb Block - 48”x48”x96”
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EPS foam — also known as Styrofoam™, bead foam, or bead board — is a lightweight, rigid foam used to create scenic props and elements. It can be hand-sculpted, CNC milled, or shaped by a hot wire or hot knife. EPS foam is a low-cost sculpting medium for large-scale projects. EPS foam can be used in conjunction with our fabrication tools, adhesive and spray coatings.3lb Block - 24”x48”x96”
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EPS foam — also known as Styrofoam™, bead foam, or bead board — is a lightweight, rigid foam used to create scenic props and elements. It can be hand-sculpted, CNC milled, or shaped by a hot wire or hot knife. EPS foam is a low-cost sculpting medium for large-scale projects. EPS foam can be used in conjunction with our fabrication tools, adhesive and spray coatings.
11G Flat Wire
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Hot Wire product
8lb Block - 18”x48”x96”
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We sell two types of what is commonly known as “urethane foam”—rigid polyurethane (U Series) and polyisocyanurate (R Series). Both have a tight cell structure that allows for high levels of detail and a smooth consistent surface. Polyisocyanurate (R Series) can be sculpted by hand or machine milled. Rigid polyurethane (U Series) is best tooled or milled. Both can be used with our fabrication adhesives and sealed with one of our spray coatings to create a long-lasting finish.6lb Block - 24”x48”x96”
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We sell two types of what is commonly known as “urethane foam”—rigid polyurethane (U Series) and polyisocyanurate (R Series). Both have a tight cell structure that allows for high levels of detail and a smooth consistent surface. Polyisocyanurate (R Series) can be sculpted by hand or machine milled. Rigid polyurethane (U Series) is best tooled or milled. Both can be used with our fabrication adhesives and sealed with one of our spray coatings to create a long-lasting finish.Grey Cell Foam - 1.5lb - Untrimmed Block 48" x 48" x 96" (special order)
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Grey Cell Foam is an EPS foam that is grey throughout, making it perfect for special effects. It is easy to shape using hotwire, CNC milling, or by hand. Common uses include: Breakaway Walls, Concrete Barricades, Cinder Blocks.11G Flat Wire
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Hot Wire product
Cone Tips
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Two-Part Foam accessoryTwo-Part Foam
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Two-part spray urethane foam kit with various spray pattern options (1 min cure time)
Foam2Foam Spray Foam
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Single-Part Gun Foam accessoryFoam2Foam Applicator Gun
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Single-Part Gun Foam accessory4lb Block - 20”x48”x96”
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We sell two types of what is commonly known as “urethane foam”—rigid polyurethane (U Series) and polyisocyanurate (R Series). Both have a tight cell structure that allows for high levels of detail and a smooth consistent surface. Polyisocyanurate (R Series) can be sculpted by hand or machine milled. Rigid polyurethane (U Series) is best tooled or milled. Both can be used with our fabrication adhesives and sealed with one of our spray coatings to create a long-lasting finish.Customers
DANIELS SCULPTURE ENLARGEMENTS
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