Pack Air Inc.

🇺🇸 United States, Wisconsin

1984

51-100 people

Manufacturer

Pack Air Inc. is a premier manufacturer of custom conveyor systems and product handling solutions headquartered in Neenah, Wisconsin. Founded in 1984 and currently operating as a second-generation family business, the company has over 40 years of experience in engineering and manufacturing specialized automation machinery. With a workforce of approximately 51 to 100 employees, Pack Air operates a dedicated manufacturing facility where it produces "Made in USA" equipment tailored to the specific needs of international markets, primarily serving the United States and Canada.

OEM manufacturerOffers OEM services for customized brand manufacturing.

Product customizationOffers full customization for design and features.

Industry association memberMember of Wisconsin Manufacturers & Commerce (WMC) association.

Established brandFounded in 1984, with over 20 years of industry experience.

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Products

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Scrap Removal Air Conveyors

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Clean up your lightweight production scraps during your manufacturing process efficiently while harnessing the power of air. This one-of-a-kind Air Scrap Removal Conveyor system is driven by an integral blower and does not rely on a plant vacuum source. Because of its proven effectiveness, the simplicity of the base concept has remained the same for decades. Custom-build your next supportive production conveyor system today!

Belt Conveyor System – Plastic Modular

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Enhance your production capabilities with plastic modular belts that come in endless variations in width, thickness, strength, and configuration. Paired with our robust mild steel or stainless steel frame construction, conveyors that use modular belts will surely stand the test of time while improving your product handling. It’s time to experience reliable conveyor systems that can be a part of your production arsenal.

Servo Driven Laner – Rack and Pinion

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Representing the latest developments in horizontal and vertical diverting technology is our rack and pinion Servo-Driven Laners. These special systems can offer higher rates due to their ability to accelerate and decelerate aggressively. Also, positive positioning without the “bounce”, associated with some other actuators, is a notable highlight of this newer technology. Discover what it’s like to increase your efficiency today.

Specialty Custom Conveyor Devices

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Most of the custom conveyor work we do falls into our extensive product line. However, we like to push our boundaries and take on a few extra-custom projects every year that require incredible critical thinking. Most of the devices in this category are the first of its kind and may not even be a conveyor. Some go on to become considered “standards” because we built repeats, while others remain one of a kind. Nonetheless, we are excellent at designing an engineering-intensive product and material handling custom conveyor devices.

Belt Conveyor System – Fabric, Plastic, Rubber

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Ever wish you could travel back to the early 1900s for a Belt Conveyor? Even though this is an older technology, belts are still considered an effective material handling solution. With modern belt technology, you can obtain unique solutions by layering different fabrics, polymers, and rubber into a single belt with various surface textures. Built with mild steel or stainless steel construction, you can reap the benefits of having the widest range of belted conveyors and speeds in today’s industry.

Custom Fabrication

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Custom-made Industrial Safety Railing, Warehouse Mezzanines, Walkovers, Workstations, and Carts all have one thing in common. They are custom fabricated with mild steel or stainless steel by our talented welders here in our shop. Experience the right fit the first time when you acquire custom-made fabrications for your plant.

Forward Rotation Conveyor – Product Manipulation

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Rotating a product forward in the direction of flow can be a tricky manipulation movement. Conveyor systems that force too much forward momentum can cause the product to tumble further forward. Takeaway conveyor speed can also cause products to tip backward, which is counterproductive. Conveyor product handling devices, such as Starwheels and Waterfalls, help control forward manipulation with predictable results. Enhance your production line with this unique conveyor device today.

Pallet Conveyor Systems

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Pallet Conveyors utilize Chain Driven Live Rollers (CDLR) and Drag Chains to effectively convey fully loaded or empty pallets, large totes, and other heavy loads. Heavy-duty systems are also capable of transporting stacks of cardboard slip sheets, KDF’s, trays, pans, steel castings, and more. Enhance your manufacturing process with standard frames that convey up to 4,000 pounds or custom-made systems that reach up to 10,000 pounds.

Stainless Steel Conveyor – Sanitary

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Every customer has different requirements for what they consider sanitary in their industry. Stainless Steel Sanitary Conveyors have frames and other components mainly welded together, unlike their mainly bolted washdown counterparts. This practice helps reduce the number of voids, pockets, or hollow members where bacterial growth can occur. However, you can receive the most value out of your Sanitary Conveyor by not paying for irrelevant features. See for yourself how this unique system can be custom built for your production line.

Air Conveyor – Louvered Deck

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A Louvered Deck Air Conveyor has specialized capabilities that allow for product handling unlike any other chain, belt, or roller carry way. Products are conveyed on a bed of air which ultimately means that there’s no contact with the bottom of the product. Using directional louvers to provide forward thrust motion, this type of air conveyor is a time-proven technology.

Twist Rotate Conveyor – Product Manipulation

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Twist rotation conveyor devices are as interesting as they sound. Sometimes products must be manipulated in a twisting or rolling axis in the direction of flow on a production line. You can either use Helical Twists, Upender Arms, Knockdown Rails, Side Waterfalls, Barrel Turners, or Product Flippers to achieve this unique motion of product handling. See firsthand how product twisting could help your manufacturing process.

Laner and Merge Conveyor Systems

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Laners do exactly what the name implies. They divert products coming from specific infeed lanes into different discharge lanes using proven technology (e.g. 1:2, 2:4, and more). Merge Conveyor Systems inherently do the opposite by combining multiple discharge lanes into a single or reduced number of infeed lanes (e.g. 2:1, 4:2, and more). Discover static and dynamic solutions to help you amplify your production efficiency.

Customers

CARLTON PACKAGING

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Key export market

🇬🇧 United Kingdom🇬🇧 United Kingdom

🇺🇸 United States🇺🇸 United States

🇦🇪 United Arab Emirates🇦🇪 United Arab Emirates

🇲🇽 Mexico🇲🇽 Mexico

🇲🇾 Malaysia🇲🇾 Malaysia

🇭🇷 Croatia🇭🇷 Croatia

🇨🇦 Canada🇨🇦 Canada

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